PMRX系列吸熱式氣體發(fā)生器
PMRX-Series Endothermic Generator
吸熱式氣體,可用于低碳鋼的滲碳和中碳鋼保護(hù)氣氛.此種氣氛可用于光亮退火,正火和淬火.
The endothermic gas atmosphere, when enriched with natural gas, is suitable for gas carburizing and carbon restoration of the low and medium carbon steels. The atmosphere, as generated, may be used for clean annealing, normalizing and hardening of all carbon steels.
寶華威PMRX系列模塊化吸熱式氣體發(fā)生器,采用模塊化設(shè)計(jì),產(chǎn)品系列由PMRX-50,PMRX-100,PMRX-200,PMRX-300等組成,額定產(chǎn)氣量分別為50/100/200/300立方每小時(shí)。根據(jù)配置及產(chǎn)氣量需求,設(shè)備由一根或多根反應(yīng)管垂直安裝在獨(dú)立發(fā)生器內(nèi)。反應(yīng)氣體是通過一套空氣/燃?xì)猓ㄌ烊粴猓┗旌舷到y(tǒng)按一定比例混合后的一種混合氣體,此混合氣體與反應(yīng)管內(nèi)的催化劑反應(yīng),產(chǎn)生如下成分組成的吸熱式氣體:
PowerMax “PMRX Series” modular design endothermic generators category are consisting of PMRX-50/PMRX-100/PMRX-200/PMRX-300 configurations, with corresponding endo gas output capacity at 50M3/H, 100M3/H/200M3/H individual module 100 m3/hour. According to output capacity requirement, the modular contains one to three vertical reaction retorts mounted in a rectangular designed and gas/electrical heating chamber. The gas atmosphere is generated by the endothermic reaction of an air/gas mixture in an externally heated retort containing a reaction catalyst. The approximate analysis of the resultant gas is as follows:
CO
CO2
H2
CH4
N2
19.8%
0.2%
39.6%
0.1%
40.3%
設(shè)備型號(hào)
PMRX50
PMRX100
PMRX200
PMRX300
加熱方式
G
E
設(shè)備重量
3000Kg
3500Kg
6000Kg
7000Kg
9000Kg
10500Kg
外部尺寸
2*2.2*4.8 (M)
4*2.2*4.8 (M)
6*2.2*4.8 (M)
產(chǎn)氣能力
50m3/h
100m3/h
200m3/h
300m3/h
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15m3/h
10 m3/h
25m3/h
20 m3/h
40 m3/h
75m3/h
60m3/h
NG入口壓力
35-100kpa
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1-1/2”
2”
裝機(jī)功率
8Kw
68Kw
14Kw
134Kw
20Kw
200Kw
冷卻能力
20000m3/h
40000m3/h
60000m3/h
產(chǎn)氣溫度
40-60℃
產(chǎn)氣界面
3”
產(chǎn)氣壓力
5kpa
PMRX 產(chǎn)品特征 PMRX Features
· 305 mm (12”) thick energy efficient ceramic fiber insulation (Gas-fired)
· 305mm(12”)厚的陶瓷保溫棉 (燃?xì)饧訜?
· “Hinged” type combustion chamber door:
· “鏈條”式爐門
· Easy retort removal from hinged door opening
· 反應(yīng)管能輕易移出
· Eliminates removal of retort from the top
· 無需從爐頂移出反應(yīng)管
· Eliminates tall clearance height requirements
· 無需太高空間
· Eliminates overhead retort removal equipment
· 無需移出爐頂
· Easy for retort, burner and refractory inspection
· 反應(yīng)管易于安裝,并且可方便檢查保溫
· Natural gas heating system:
· 燃?xì)饧訜嵯到y(tǒng)
· Optional electrical heating system
· 電加熱可選項(xiàng)
· Reliable pressure control
· 穩(wěn)定的壓力控制系統(tǒng)
· Specially-designed EndoInjector? system
· 美國(guó)專利混合器系統(tǒng)
· High efficiency air-cooled heat exchanger
· 高效空冷熱交換器
· One (1) dew point indicator easily alerts operator to schedule retort burn-off
· 一個(gè)露點(diǎn)指示器,操作員可按照計(jì)劃燒碳
· Easy retort burn-off system
· 便捷可靠的反應(yīng)管燒碳系統(tǒng)
· Gas heating or optional Electrical heating system
· 加熱方式燃?xì)夂碗娍蛇x
· Backup retort as option, easy switch over, uninterrupted gas making process
· 反應(yīng)罐一用一備可選方案,自由切換,實(shí)現(xiàn)不間斷產(chǎn)氣輸出
Endoinjector 混合系統(tǒng) EndoInjector System
ENDOINJECTOR混合系統(tǒng)設(shè)計(jì)精密,用于控制發(fā)生爐在混合空氣和燃?xì)獗嚷实木_性。由國(guó)外合作研發(fā)利用電子流量測(cè)量和精確燃?xì)鈱?dǎo)入閥以持續(xù)性的導(dǎo)入氣體進(jìn)行混合,以此產(chǎn)生高質(zhì)量的吸熱性氣體發(fā)生氣。
燃?xì)饣旌掀鲹碛凶钕冗M(jìn)的技術(shù),帶有鼓風(fēng)機(jī)的設(shè)計(jì),使反應(yīng)管得到最高的效用。實(shí)時(shí)監(jiān)控軟件連接時(shí),根據(jù)實(shí)際用氣需求量實(shí)時(shí)計(jì)算精確輸出,實(shí)現(xiàn)發(fā)生器產(chǎn)氣量自動(dòng)調(diào)節(jié),節(jié)能減排。
The EndoInjector is a precision gas mixing system designed specifically to provide an accurately controlled mixture of air and gas for endothermic gas generators. The system includes the Control-Carb gas control system designed by Atmosphere Engineering to utilize electronic flow measurement and precision gas injection valves to constantly provide the ideal gas mixture for high quality endothermic gas generation.
The EndoInjector incorporates the latest technology in regenerative blower design that is capable of significant turndown for multi-retort generators. When combined with the precise TrueTrim software, the EndoInjector delivers flow on demand throughout the working range of any generator down to 20% of rated capacity. This feature eliminates endothermic gas waste during production while maintaining the precise gas mixture required.
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