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PMP推盤爐生產(chǎn)線

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產(chǎn)品介紹

推桿爐：大容量熱處理系統(tǒng)
Pusher Furnace: High Volume Thermal Treatment System

創(chuàng)新使得PowerMax與眾不同
Innovative features make the PowerMax difference

寶華威設(shè)計和制作的推桿爐系統(tǒng)易于維修，使用可靠性高。我們公司擁有眾多的優(yōu)秀的設(shè)計，加上對整個熱處理過程的精確的控制使得設(shè)備操作非常方便，這種高質(zhì)量的設(shè)備可以讓你獲得高產(chǎn)量的輸出和最大的經(jīng)濟(jì)效益。推桿爐設(shè)備可以根據(jù)用戶進(jìn)行定制，使用已驗證的組塊零件和模塊概念以滿足客戶的精度要求。

PowerMax designs and builds pusher furnace systems for ease of maintenance and up-time reliability. The many outstanding design and construction features add up to an exceptionally high degree of operating efficiency, coupled with precise control over the entire heat treat process. As a result, you’ll benefit from a consistently high standard of quality of maximum production rates and economy. The pusher furnaces are custom-designed to meet your precise needs using our proven standard building-block components and modular concepts.

寶華威推桿爐型設(shè)計根據(jù)需要處理工件的總量，為獲得溫度和氣氛的最大控制，設(shè)備可以組合成一個單元也可以拆分成幾個單獨的處理單元。
PowerMax pusher furnace designs depending on the amount of process control desired, furnace chambers may be combined into a single unit or separated into a multi-chamber design to provide for independent and isolated chambers for maximum control over temperature and atmosphere.

?廠房布置Floor Plan Arrangements
PowerMax模塊化的設(shè)計概念，可以根據(jù)車間的空間大小簡單布置，可以由單排輸送轉(zhuǎn)成多排處理。
Due to PowerMax modular design concepts, floor plan arrangements can be made as simple as straight-through in-line single-row units to multi-row units with side entrance and exit designs to fit your available floor space.

?進(jìn)料/出料轉(zhuǎn)換室 Entrance/Exit Vestibule
工業(yè)界公認(rèn)設(shè)計的鱷魚嘴狀出料門達(dá)到先進(jìn)水平，鱷魚嘴門既可作為密封門，又可作為軌道輸送工件，使用操作方便，而且可以自動釋放爐內(nèi)積蓄的壓力。
Industry-proven PowerMax exclusive “Alligator” outer door systems provide reliable operation and automatic resedling in the event of a pressure buildup.

底部加載設(shè)計減少了氣氛的消耗，提高氣氛的均勻性。
Our bottom-load design reduces atmosphere gas consumption and minimizes furnace atmosphere disruption.

?拉鏈料盤轉(zhuǎn)移機構(gòu)Captive Chain Tray Transfer Mechanism
可水平或豎直排列。
Horizontral or vertical arrangements available.

鏈條返回到密封的盒子內(nèi)防止過熱，延長使用壽命。
Chain retracts into a sealed housing to prevent overheating and extend service life.

減少設(shè)備周邊的空間需求。
Reduces floor space requirements alongside the furnace

?主推頭機構(gòu)Main pusher mechanism
獨特的寶華威滾珠絲杠設(shè)計專門為重載荷處理量設(shè)計的高效部件。
Exclusive PowerMax design features a recirculating ball nut and screw enclosed in a tubular assembly.

滾珠絲杠設(shè)計要遠(yuǎn)遠(yuǎn)優(yōu)越于液壓推桿系統(tǒng)，移動順暢平滑。
Highly efficient unit designed specifically for heavy loads.

當(dāng)產(chǎn)生故障或者過載時可自動返回。
Automatically retracts in the event of a jam or overload.

?料盤定位器Tray Positioned
獨特的能夠自動調(diào)節(jié)主推頭的行程以補償料盤的熱膨脹和永久變形量。
Exclusive automatically adjust the main pusher stroke to compensate for thermal expansion and permanent tray growth.

?氣氛循環(huán)系統(tǒng)Atmosphere Circulation Systems

頂部和單排側(cè)墻風(fēng)扇系統(tǒng)
Roof and single-flow side wall fan systems.

獨特設(shè)計的側(cè)墻風(fēng)扇系統(tǒng)。
Exclusive sidewall fan systems.

適用空冷，水冷或者油冷。
Available with air, water, or oil cooling.

?加熱系統(tǒng)Heating System
豎直或者水平安裝的U型輻射管系統(tǒng)既適合燃?xì)饧訜嵯到y(tǒng)也適合電加熱系統(tǒng)。
Single-ended and U-type radiant tube systems mounted horizontally or vertically are compatible with either fossil fuel burners or electric elements.

大直徑的輻射管增加了加熱強度，同時也降低了散熱量，延長了使用壽命。
Large-diameter radiant tubes increase physical strength and permit lower heat dissipation rates for longer service life.

可用手動點火和電火花打火系統(tǒng)
Piloted or spark ignited burner systems available.

進(jìn)出氣體熱交換器可以減少能量消耗，至少節(jié)省30%的能量。
Internal and external recuperators can be added to reduce fuel consumption by as much as 30%

?淬火槽循環(huán)系統(tǒng)Quench Circulators
攪拌系統(tǒng)可用于油，水，聚合物，或者熔鹽淬火介質(zhì)
Agitation systems available for oil, water, polymer, or melting salt.

標(biāo)準(zhǔn)的葉輪型系統(tǒng)適合于普通裝載量的淬火。
Standard propeller-type systems are provided for medium density loads.

特殊的液下泵攪拌系統(tǒng)可用于高裝載量的淬火。
Our exclusive submerged pump-style agitator is unrivaled for dense load quenching.

?先進(jìn)技術(shù)- 冷卻室-高壓氣淬
Pioneering Technology- Cold Chamber-High Pressure Gas Quenching

冷卻室的氣淬技術(shù)不是專為真空處理系統(tǒng)設(shè)計，高壓氣淬也適合于氣氛處理系統(tǒng)
“Cold Chamber” gas quenching technology is not reserved for vacuum treatment systems. High Pressure Gas Quenching is also compatible with atmosphere treatment systems.

氣淬壓力范圍為：10-20bar氮氣
Quench pressure range of 10-20 bar nitrogen.

可對現(xiàn)有的氣氛推桿爐系統(tǒng)應(yīng)用新的淬火技術(shù)。
Available new or as a retrofit to your existing atmosphere pusher system.

不用快速清洗就可以傳送干凈的零件
Delivers clean parts without post-washing.

扭轉(zhuǎn)氣體流動方向可以減少變形，而且改善氣氛均勻性。
Reversed gas flow option is available to further reduce distortion and improve uniformity.

?氣氛系統(tǒng) Atmosphere System
減少50%的循環(huán)時間
Reduces cycle times by as much as 50%.

高級的工藝特性
Superior metallurgical properties.

減少氣氛流量
Lower atmosphere gas flows.

減少地板空間需求
Less floor space required.

?預(yù)熱/預(yù)氧化 Pre-heat/Pre-Oxidization
預(yù)熱可以提高生產(chǎn)效率。
Increased production rates due to preheating.

工件表面的預(yù)氧化有利于滲碳速度和滲碳的均勻性。
Pre-oxidation of the work surface allows for faster and more uniform carbon absorption.

加熱烘干進(jìn)入加熱室的工件。
Thermally cleans the work entering the furnace.

?靈活的熱處理系統(tǒng) Flexible Heat Teat Systems
可單點管理。
Manageable from a single point.

可以處理各種工藝產(chǎn)品，可以同時處理大量不同的工件。
Ability to handle variable production rates and simultaneously process large numbers of different parts.

可同時進(jìn)行多種工藝操作。
Provide consistent quality and productivity.

質(zhì)量可靠，生產(chǎn)率高。
Provide consistent quality and productivity.

可監(jiān)控獲取所有數(shù)據(jù)，并進(jìn)行跟蹤
Total data monitoring, controlling, acquisition, and tracking capability.

模塊化設(shè)計的靈活性易于維護(hù)
Modular design for flexibility and ease of maintenance.

最理想的投資設(shè)備
Optimal investment.

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PMP推盤爐生產(chǎn)線

歡迎來到上海寶華威熱處理設(shè)備有限公司官方網(wǎng)站！品質(zhì)鑄就品牌！中文 / ENGLISH